Knowledge · Polyurea

Impermax Polyurea H Supreme Application: Step-by-Step Spray Guide

Impermax Polyurea H Supreme is a polyurea membrane hot-sprayed with mechanical equipment at 1:1 by volume. This Impermax Polyurea H Supreme application guide follows the installation steps set out in its datasheet: substrate preparation, mixing, spray settings, thickness, site conditions, curing times and checks.

If a second coat is needed, spray it straight after the first – and never wait more than 2 hours between coats.

01 · Substrate

Step 1: substrate requirements and preparation

  • Flat and levelled, with an even, regular surface.
  • Compact and cohesive: a pull-off test must show at least 1.4 N/mm².
  • Free of cracks and fissures; repair any before spraying.
  • Clean and dry: no dust, loose particles, oils, organic residues or laitance.
  • Concrete: mechanical preparation by high-pressure sand blasting or scarifying to remove the surface layer and open the pores, then priming and levelling to a regular surface; grind off sharp irregularities and remove dust by brushing or vacuum. Skipping the primer can lead to premature delamination, cracking or contraction.
  • Metal: sand thoroughly to a dust-free finish and use an adhesion-promoting primer (e.g. PU Primer) to prevent deformation, cracking or adhesion failure.

For the product itself – properties, approvals and uses – see Impermax Polyurea H Supreme for roofs that move.

Aerial view of a curvilinear school roof coated in a seamless light-grey Impermax Polyurea H Supreme membrane

02 · Mixing & spraying

Step 2: mixing and spray settings for Impermax Polyurea H Supreme application

Stir and homogenise each component separately with suitable mixing equipment before loading the machine; the best mixers have extensible blades with an overall width of about 1/3 of the drum diameter. Add the required Pigment Spray to component A and stir before loading, then recirculate both components while heating to application temperature.

Apply only with two-component hot-spray equipment. Recommended temperatures are 70 °C for component A, 75 °C for component B and 70 °C for the hose, at 150 bar. Spray at 1–2 kg/m², checking layer thickness and curing speed as you go. Mixing faults are the usual root cause of failures – see 2K mix errors.

The required thickness is usually reached in one coat. If a second coat is needed, apply it immediately afterwards and in any case within 2 hours. When spraying over a previously applied epoxy primer, make sure it is fully cured (about 8 hours).

03 · Application figures

Impermax Polyurea H Supreme technical data (TDS values)

Spray rate

1–2 kg/m²

Spray pressure

150 bar

Component A / B temperature

70 / 75 °C

Gel time at 25 °C

12 s

Mixing and equipment

  • Mix ratio: A=1, B=1.05 by weight; A=1, B=1 by volume
  • Gel time (A+B, 20 g): 12 s at 25 °C; tack-free in 20 s
  • Temperatures: component A 70 °C, component B 75 °C, hose 70 °C
  • Pressure: 150 bar
  • Spray rate: 1–2 kg/m²
  • Pigment: Pigment Spray paste supplied with each kit, added to component A
  • Before use: store at 10–30 °C; use within 12 months of manufacture in the sealed container

Site conditions

  • Substrate temperature: 10–40 °C; above that, extra measures as advised by the manufacturer
  • Substrate moisture: below 4%
  • Air temperature: 10–40 °C, relative humidity below 70%
  • Wind: above 25 km/h can cause excessive exotherm loss, poorer gun mixing, affected surface texture and cure, and overspray

04 · Curing & checks

Step 3: curing, return to service and site checks

Approximate hardness, for reference only (2 mm on polypropylene, 20 °C, 50% RH): 53 after 45 min, 56A after 3 hours and 65A after 1 day. Under usual conditions (25 °C, 50% RH) the membrane resists rain droplets after 5 minutes, takes light foot traffic after 1 hour, and reaches more than 90% of its final properties after 1 day.

Aromatic polyurea changes colour in sunlight without affecting its mechanical properties; extra UV protection can be achieved with an Impertrans or Colodur topcoat. Bubbles on porous substrates are covered in more depth in pinholes and blisters.

Troubleshooting checklist

  • During spraying: monitor layer thickness and curing speed continuously.
  • Product does not cure: check the A/B ratio; the usual cause is pressure differences – check and correct machine operation.
  • Bubbles or open pores on a porous substrate: caused by missing primer – apply a suitable primer first.
  • Poor hiding on a horizontal surface: if there is too little product, apply 1 kg/m²; if too little pigment, make sure component A and pigment are fully homogenised.
  • Colour change in sunlight: a UV reaction – use a final coat in dark grey or red.
  • Application without pigment: not advised; the product is always supplied with the chosen pigment, which helps give a uniform appearance.

05 · FAQ

Impermax Polyurea H Supreme: frequently asked questions

Component A at 70 °C, component B at 75 °C, hose at 70 °C and 150 bar, sprayed at 1–2 kg/m².

Spray the second coat straight after the first; never wait more than 2 hours.

At 25 °C and 50% RH it resists rain after 5 minutes and light foot traffic after 1 hour.

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