School roof waterproofing Grottaferrata: aerial view of the coated roof of Liceo Bruno Touschek

01 · Project overview

What are the facts of this school roof waterproofing in Grottaferrata?

ProjectLiceo Scientifico Statale Bruno Touschek, roof
LocationGrottaferrata, Italy
Year2023
Product lineWaterproofing
UseRoof
SystemImpermax 2K + Colodur
ProductsImpermax 2K M (first coat), Impermax 2K, Colodur grey

Grottaferrata is one of the Castelli Romani, the hill towns of the Alban Hills south-east of Rome, known for its thousand-year-old Greek abbey. Its state science high school carries the name of Bruno Touschek, the physicist who built AdA, the first electron-positron collider, at the nearby Frascati laboratories.

Krypton Chemical was trusted to protect a public school with that name and that mission. A school roof in Italy today must be durable, fast to install and low in environmental impact, and Impermax 2K was chosen to meet all three.

02 · Challenge

What did the Touschek school roof need?

The Liceo Bruno Touschek has a large flat roof with rows of raised openings and a long central ridge. Every upstand and joint around them is a possible leak point. Under the roof sit classrooms and laboratories, so a leak means lost lessons.

Also, a school roof must go back into service quickly, ideally inside a holiday break. Public buildings in Europe are now expected to use low-impact materials as well. Finally, the roof sits fully exposed to the strong sun and heavy rain of central Italy.

School roof waterproofing Grottaferrata: applicators hot-spraying the membrane on the Touschek roof
Hot-spray application on the roof

03 · Solution

Why Impermax 2K for this school roof?

Impermax 2K is a two-component polyurethane made with renewable raw materials of vegetable origin. It is hot-sprayed and solvent-free, with no joints or overlaps. It bridges small cracks in the support and is ready for service in a few hours, so the school loses very little time.

In addition, it holds a European Technical Assessment for a W3 working life of 25 years, a sound basis for a public building. It is aromatic, so its colour changes in sunlight. For this reason, a grey Colodur topcoat protects the membrane from UV and gives the roof a clean, even finish.

Since 1999, Krypton Chemical has been developing and manufacturing polyurea, polyurethane and epoxy resins for the construction and industrial sectors. From our facilities in L'Hospitalet de l'Infant, Tarragona, we distribute to more than 70 countries, and Rayston is our own registered brand. About Krypton Chemical

04 · Application

How is the Impermax 2K roof system applied, step by step?

The system goes on in three layers. The sequence is as follows.

  1. Prepare the support. The surface is sandblasted or diamond-sanded to open the pores, then all dust is vacuumed.
  2. Check the support. It must be level, clean and dry, with a pull-off strength of at least 1.5 N/mm². Any cracks are repaired first.
  3. Apply the first coat. Impermax 2K M goes on as the adhesion coat. It also works as a primer on asphalt, steel and flexible membranes, which helps on mixed roof details.
  4. Check the weather. Air should be between 10 °C and 40 °C, with humidity below 85%. Wind over 25 km/h disturbs the spray.
  5. Hot-spray the membrane. Impermax 2K runs at 60 °C (A), 70 °C (B) and at least 140 bar. As a rule, 1.8–2.0 kg/m² builds at least 1.9 mm.
  6. Seal with Colodur. Finally, grey Colodur goes on by roller, brush or airless spray, as a rule at 200–500 g/m².

After that, the Impermax 2K membrane resists rain drops after 15 minutes, at 25 °C and 50% humidity. It takes light foot traffic after 1 hour and reaches 90% of its final properties after 2 days. The Colodur topcoat is walkable after 24 to 48 hours. In practice, the whole roof can be done inside a short school break.

05 · Results

What does the school roof waterproofing in Grottaferrata deliver?

As a result, the Touschek roof carries one seamless membrane, sealed in grey, with every opening and upstand detailed. As typical data, Impermax 2K stretches 350% before it breaks and holds Broof(t1) and Broof(t2) ratings for external fire. So it follows the roof’s thermal movement and meets the fire expectations of a school.

Overall, this school roof waterproofing Grottaferrata job shows a bio-based option for public roofs. See also a nursery school cool roof in Rome and bank roof waterproofing in Milan.

06 · Products

Which Krypton products were used?

Impermax 2K M

Role here: First coat for adhesion. Solvent-free, bio-based liquid polyurethane membrane (TDS).

  • Crack bridging class A5 at −10 °C (TDS)
  • Elongation over 130%; tensile strength 4 MPa (TDS)

TDS (PDF) · Product page on kryptonchemical.com

Impermax 2K

Role here: Hot-sprayed waterproofing membrane on the roof. Bio-based polyurethane membrane for hot-spray roof waterproofing (TDS).

  • Elongation at break: 350%; tensile strength: 13 MPa (TDS)
  • Hardness: 83 Shore A (TDS)
  • Low-temperature folding: pass at −30 °C (TDS)

TDS (PDF) · Product page on kryptonchemical.com

Colodur (grey)

Role here: UV-stable topcoat over the membrane. Aliphatic one-component polyurethane resin (TDS).

  • Does not yellow in sunlight (TDS)
  • Pigmented: elongation 70%, tensile strength 15 MPa (TDS)

TDS (PDF)

Impermax 2K on another roof

Read how the same bio-based membrane seals an airport roof in our Knowledge article Lisbon airport roof.

Certifications

  • Impermax 2K: European Technical Assessment ETE 10/0296 (W3, 25 years), root resistance EN 13948, external fire Broof(t1) and Broof(t2), EPD-IES-0020896 — per current TDS
  • Impermax 2K M: CE marking EN 1504-2 (0370-CPR-2247), external fire Broof(t2) — per current TDS
  • Colodur: CE marking EN 13813 (DoP 20-210), included in ETE 16/0148 as protective topcoat — per current TDS

07 · FAQ

Frequently asked questions

How soon can a school roof be used after spraying?

Impermax 2K resists rain after 15 minutes and takes light foot traffic after 1 hour, at 25 °C and 50% humidity. The Colodur topcoat is walkable after 24 to 48 hours.

What makes Impermax 2K bio-based?

Its polyurethane is made with renewable raw materials of vegetable origin, and it is free of solvents.

How much Impermax 2K goes on per m²?

As a rule, 1.8 to 2.0 kg/m² for a membrane at least 1.9 mm thick.

Why is a topcoat needed?

Impermax 2K is aromatic, so its colour changes in sunlight. Colodur is an aliphatic topcoat that does not yellow and protects it from UV.

How long is the membrane designed to last?

Impermax 2K holds European Technical Assessment ETE 10/0296 for a W3 working life of 25 years.

Does the membrane resist roots?

Yes. Impermax 2K is tested for root resistance to EN 13948.

08 · Photos

Project photo gallery

Aerial top-down view of the finished grey roof of Liceo Bruno Touschek, Grottaferrata
Finished roof with every opening detailed
Coated roof and brick facade of Liceo Bruno Touschek in Grottaferrata, seen from the air
Sealed roof edge above the brick facade

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