01 · Project overview

What is this project?

Water Tank Waterproofing in Mallorca with Polyurea in 2021. España – Baleares. The products on the job are Polyurea Rayston. The Balearic sun and the salt in the air are the two things a finish has to live with, every season.

The concrete tank stores drinking water and fire water.

The crew repaired it, primed it with Primer GC and lined it with hot-spray Polyurea Rayston.

In addition, several pipes passed through the walls and floor.

Krypton Chemical supplies the resin system. The duty is ordinary and strict: keep water, wear and weather on the right side of the structure, and do it in the details as well as in the open field.

ProjectWater Tank Waterproofing in Mallorca with Polyurea
PlaceEspaña – Baleares
Year2021
LineWaterproofing
ProductsPolyurea Rayston

02 · The challenge

What did this structure ask of the system?

A tank holds water against its own concrete for years. A pinhole at a pipe or a corner becomes a leak you find only after the room is finished. Once the cell is closed, nobody drains it for a convenient repair.

Water Tank Waterproofing in Mallorca with Polyurea needed a lining that is continuous on the day it is filled, walls and floor in the same film.

Concrete water tank interior before waterproofing, Mallorca
Concrete water tank interior before waterproofing, Mallorca

03 · The solution

Which system was trusted here?

The system trusted here is the one named for the job: Polyurea Rayston. It is chosen because it matches the substrate and the exposure, not because every building wants the same can.

The build-up is there to survive the exposure this structure actually has, including the lines where workmanship usually goes thin.

04 · Application

How is the system built?

Where the system is Polyurea Rayston, the concrete or the prepared deck is not sprayed over dirt. Pull-off should be at least 1.4 N/mm2. Cracks are cut out and filled. Moisture in the concrete stays under 4 percent, with the concrete between 10 and 40 degrees C. If the slab is damp behind, two coats of epoxy primer go on, the second blinded with quartz. That bond is what stops a blister when the deck heats up.

The spray is hot. Resin about 65 degrees C, isocyanate about 75 degrees C, hose about 65 degrees C, and at least 140 bar at the gun. The usual build is 1.5 to 2.0 kg per square metre, about 1.5 to 2 mm. Gel time is about 4 seconds at 25 degrees C. Typical elongation is 324 percent and tensile strength is 16.2 MPa. Those are the product’s figures, not a thickness measured on Water Tank Waterproofing in Mallorca with Polyurea. An aromatic film shifts colour in the sun, so an exposed face takes an aliphatic topcoat. A buried lining does not need that coat to keep its strength.

On Water Tank Waterproofing in Mallorca with Polyurea the lining sees water every day it is in service. Pipe entries, corners and the floor-to-wall joint are the whole of the risk. A pinhole there travels. The film is taken around the pipe as part of the same coat, not as a mastic collar the following day.

Concrete moisture and temperature decide whether the lining bonds. A damp wall in a closed room will blister a membrane that was perfectly happy on a roof in the sun. Ventilation, a moisture reading, and a primer where the data sheet calls for one are the job, before anyone is impressed by the spray.

The tank is washed before it goes into service when the water is for people or for irrigation that feeds a crop. Cure is finished first. Filling a half-cured lining to save a day is how the water tastes of resin and the owner loses faith in a system that would have been fine.

05 · Results

What does a job like this stand behind?

Water Tank Waterproofing in Mallorca with Polyurea has one standard. The coating is still doing its job after the building is back in use, at the details as well as in the middle.

Figures for cure, thickness and strength, where they are given, come from the product data sheets. They are not a test cut out of this building.

What this asks of Water Tank Waterproofing in Mallorca with Polyurea is workmanship at the difficult line. The open field is the easy part of a resin job. Outlets, edges, penetrations and changes of plane are where thickness goes missing, and where water or wear finds the gap. The same products and the same care belong there, and the cure is allowed to finish before the building goes back into use. That is the difference between a coating that was simply applied and a system that stays in service.

06 · Products

Products on this job

Polyurea Rayston

Named on this project. The data sheet carries the application window and the typical figures.

Technical data sheet

07 · FAQ

Frequently asked questions

Where is this project?

Water Tank Waterproofing in Mallorca with Polyurea. España – Baleares

When was the work done?

2021.

Which products were used?

Polyurea Rayston.

Why are the details done first?

Outlets, upstands and joints are where water gets in. They are closed with the same system as the main area.

Are the figures measured on this job?

No. Thickness, elongation and cure times quoted here are the products’ typical data.

08 · Photos

On site

Water tank waterproofing in Mallorca: fully lined concrete tank interior
Water tank waterproofing in Mallorca: fully lined concrete tank interior
Concrete water tank interior before waterproofing, Mallorca
Concrete water tank interior before waterproofing, Mallorca
Chased and filled cracks on the tank wall, Mallorca
Chased and filled cracks on the tank wall, Mallorca
Lined floor with pipe stand and fixings, Mallorca
Lined floor with pipe stand and fixings, Mallorca
Wide view of the fully lined water tank, Mallorca
Wide view of the fully lined water tank, Mallorca
Finished white lining inside the water tank, Mallorca
Finished white lining inside the water tank, Mallorca
Tank floor and ladders before repair, Mallorca
Tank floor and ladders before repair, Mallorca
Crack along a tank wall corner before repair, Mallorca
Crack along a tank wall corner before repair, Mallorca
Floor outlet pipe in the tank before lining, Mallorca
Floor outlet pipe in the tank before lining, Mallorca
Two pipe penetrations with repaired surrounds, Mallorca tank
Two pipe penetrations with repaired surrounds, Mallorca tank
Patched wall around an inlet pipe, Mallorca tank
Patched wall around an inlet pipe, Mallorca tank
Prepared wall with pipe outlets, Mallorca
Prepared wall with pipe outlets, Mallorca
Repaired crack junction on the concrete wall, Mallorca
Repaired crack junction on the concrete wall, Mallorca
Tank ceiling and ladder during preparation, Mallorca
Tank ceiling and ladder during preparation, Mallorca
Access ladder against a lined tank wall, Mallorca
Access ladder against a lined tank wall, Mallorca
Tank floor during surface preparation, Mallorca
Tank floor during surface preparation, Mallorca
Pipe flange detail before lining, Mallorca tank
Pipe flange detail before lining, Mallorca tank
Anchor points on the lined tank floor, Mallorca
Anchor points on the lined tank floor, Mallorca
Lined wall with pipe outlets, Mallorca
Lined wall with pipe outlets, Mallorca
Lined tank with tools after the works, Mallorca
Lined tank with tools after the works, Mallorca
Close view of the polyurea lining on a wall, Mallorca
Close view of the polyurea lining on a wall, Mallorca

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